Foundry ERP software: from charge mix to dispatch
Foundry ERP software records each heat, mould, casting, rejection and dispatch in one system, with traceability from casting back to heat number. Most foundries still keep charge mix, melting and rejection data in registers, which makes true cost per casting hard to know. Pinakexa is an industry-ready cloud ERP that we configure for grey iron, SG iron, steel and non-ferrous foundries.
Foundry margins depend on melting loss, yield and rejections. If those numbers come late, the cost is already spent. This guide explains what a foundry ERP should do, how Pinakexa sets it up and what to check before you choose one.
Key features of foundry ERP software
These are the areas we configure for foundries during setup.
- Heat records: charge mix, tap weight, timings and melting loss for every heat.
- Chemistry results: spectro results recorded against the heat.
- Moulding and pouring: boxes poured and castings made per heat and pattern.
- Rejection analysis: defects logged by cause, pattern and heat.
- Pattern register: location, condition, owner and usage of every pattern.
- Job-work: fettling, machining and heat treatment challans by weight and count.
- Cost per casting: costing from charge mix, yield and job-work charges.
Who it is for
- Grey and SG iron foundries.
- Steel and alloy steel foundries.
- Aluminium and non-ferrous foundries.
- Foundries that supply machined castings to OEMs.
Benefits for foundry owners
- Know melting loss and cost per heat, not just per month.
- Reduce rejections by seeing which pattern and cause repeat.
- Answer customer traceability questions in minutes.
- Keep job-work weight and count reconciled.
- Quote new castings with confidence, based on real yield and cost data.
How Pinakexa sets it up
We study your melting, moulding and finishing flow, configure items, patterns, heat sheets and defect codes, import masters from Excel, train furnace and quality staff and go live with heat records first. Book a free demo to see how it would fit your business.
How to choose foundry ERP software
- Does it record heats with charge mix and chemistry?
- Can every casting be linked to its heat number?
- Does it analyse rejections by defect, pattern and heat?
- Can it handle weight-based job-work and billing?
- Foundries that supply machining shops can also see our engineering ERP.
What a heat-wise record looks like
The heat number is the backbone of foundry ERP software. In Pinakexa, each heat record can hold the details your foundry already writes on paper, in one place and linked to the castings it produced:
- Furnace, date, shift and melter.
- Charge mix of scrap, pig iron, returns and ferro-alloys, with weights.
- Tap weight, pouring time and melting loss.
- Spectro results and any corrections made.
- Boxes poured, castings made and castings rejected, by pattern.
Heat registers vs Pinakexa foundry ERP
| Area | Registers & Excel | Pinakexa foundry ERP |
|---|---|---|
| Charge mix | Handwritten heat sheet | Recorded per heat from the furnace area |
| Melting loss | Estimated | Calculated per heat |
| Rejections | Counted, rarely analysed | By defect, pattern and heat |
| Traceability | Search through files | Casting to heat and spectro result |
| Patterns | Unknown location and condition | Pattern register with history |
| Job-work | Weight mismatches found late | Challan-wise reconciliation |

